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2014-2015 Полный каталог инструмента Mitsubishi (Митсубиси) EN

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                ROTATING TOOLS

                RECOMMENDED CUTTING CONDITIONS

                                               a	A3 is the depth of cut for the full dual insert portion at                                                                           6D1
                                                  the end of the cutting edge.                                                                                                      4.5D1

                                               a	Beyond the range of A3 where overlapping occurs,                                                                                     3D1
                                                  there is an area where the cutting edge becomes a                                                                                 1.5D1
                                                  single insert, not forming full dual insert configuration.
                                                                                                                                                                     *D1=Cutting Edge
                                               	 As such, please pay special attention to the relationship                                                                 Diameter 0
                                                  between depth of cut and feed.

                                               a	In general, the edge at the border of cut tends to suffer
                                                  from damages. At large depth of cut operations,
                                                  applying the following depth of cut (t), at which the edge
                                                  is full dual insert at the border of cut, is recommended
                                                  to prevent damage to the cutting edge.
                ap                                                                                                                                                                                             BT50          100%
                    t                                                                                                                                                                                BT40
                                                                                                                                                                                                     HSK63
                                                                 A3
                                                                                                                                                             Overhang                                      50%
                                                          Tool diameter Recommended depth of cut t (mm)                                                                                                 Feed Rate

                                                          & 16,17       12  14                                                                                      a	Chatter vibration and other problems tend to occur at
                                                          & 20,21                                                                                                       operations where overhang length is large and/or
                                                          & 25,26       14  17                                                                                         machine rigidity is low, resulting in unstable machining.

                                                          & 32,33       17  22                                                                                      a	Please reduce feed accordingly, using the above chart
                                                                                                                                                                        as a guideline.
                                                                        22  28
                                                          & 35 25  32
                *Figures for A3 and ap are shown in the  & 40 28  35
                  table of holder standard.               & 50 35  45

                y CUTTING CONDITIONS FOR SHOULDER MILLING

                                                                                    Cutting                                                                                    &16, &17                       &20, &21
                                                                                     Speed
                     Work Material    Hardness            Grade                     (m/min)                                                                          Depth         Width     Feed    Depth           Width     Feed
                                       < 180HB            VP15TF                                                                                                     of Cut        of Cut  (mm/rev)  of Cut          of Cut  (mm/rev)
                P                                                                      180                                                                           (mm)          (mm)              (mm)            (mm)
                         Mild Steel                                                (150  220)                                                                                               0.25
                                                                                                                                                                      4.5         8        0.16     6  10 0.30
                                                                                                                                                                                             0.10
                                                                                                                                                                     4.5  12      5                6  14           7 0.25

                                                                                                                                                                     12  17       3                14  22          4 0.18

                Carbon Steel                                                           160                                                                            4.5  8 0.20                   6  10 0.25
                 Alloy Steel                                                       (120  200)
                                      180  350HB         VP15TF                                                                                                     4.5  12       4 0.14          6  14           6 0.20

                                                                                                                                                                     12  17        2 0.08          14  22          3 0.16

                M Stainless                               VP30RT                       150                                                                            4.5  8 0.20                   6  10 0.25
                             Steel                        (VP15TF)                 (120  180)
                                      < 270HB                                                                                                                        4.5  12       4 0.14          6  14           6 0.20

                                                                                                                                                                     12  17        2 0.08          14  22          3 0.16

                K                      Tensile                                         180                                                                           4.5  8 0.25                   6  10 0.30
                          Cast Iron    Strength                                    (150  220)
                                      < 450MPa            VP15TF                                                                                                     4.5  12       5 0.16          6  14           7 0.25

                                                                                                                                                                     12  17        3 0.10          14  22          4 0.18

                N Aluminium                                   HTi10                    500                                                                                4.5      11    0.30       6  14 0.35
                             Alloy                        (G1 Breaker)             (200  800)                                                                       4.5  12      8      0.21
                                                                                                                                                                                                    6  14           10 0.30

                                                                                                                                                                     12  17        5 0.15          14  22          6 0.23

ROTATING TOOLS  H Hardened                                                             80                                                                             4.5  5 0.16                   6  6 0.20
                             Steel                                                 (50  120)
                                      45  55HRC          VP15TF                                                                                                     4.5  12       3 0.10          6  14           4 0.16

                                                                                                                                                                     12  17        1 0.06          14  22          2 0.12

                (Note 1) Please pay special attention on the depth of cut when using the short edge type.
                (Note 2) When using the G1 breaker (VP15TF), please reduce the feed rate by 20%.

                y CUTTING CONDITIONS FOR SLOTTING

                                                                                   Cutting Speed                                                                               &16, &17                       &20, &21
                                                                                       (m/min)
                Work Material         Hardness            Grade                                                                                                      Depth of Cut    Feed            Depth of Cut      Feed
                                                                                                                                                                         (mm)      (mm/rev)              (mm)        (mm/rev)

                P                       < 180HB            VP15TF                      180                                                                                4.5             0.16         6                   0.18
                          Mild Steel  180  350HB          VP15TF                  (150  220)                                                                       4.5  12              0.10       6  14                 0.14
                                                          VP30RT                                                                                                     12  17               0.07      14  22                 0.10
                       Carbon Steel     < 270HB           (VP15TF)                     160                                                                                                 0.14                              0.16
                         Alloy Steel                                               (120  200)                                                                            4.5             0.09         6                   0.12
                                                                                                                                                                     4.5  12              0.05       6  14                 0.10
                M Stainless                                                            150                                                                           12  17               0.14      14  22
                             Steel                                                 (120  180)                                                                                             0.09
                                                                                                                                                                          4.5             0.05         6                   0.16
                                                                                                                                                                     4.5  12                         6  14                 0.12
                                                                                                                                                                     12  17                         14  22                 0.10

                K                      Tensile               VP15TF                    180                                                                                4.5             0.16         6                   0.18
                          Cast Iron    Strength                                    (150  220)                                                                       4.5  12              0.10       6  14                 0.14
                                      < 450MPa                HTi10                                                                                                  12  17               0.07      14  22                 0.10
                N Aluminium                               (G1 Breaker)                 500                                                                                                 0.18
                             Alloy                                                (200  800)                                                                            4.5             0.12         6                   0.20
                                                                                                                                                                     4.5  12              0.09       6  14                 0.16
                                                                                                                                                                     12  17                         14  22                 0.12

                H Hardened            45  55HRC          VP15TF                       80                                                                                 4.5             0.10        6                    0.12
                             Steel                                                 (50  120)                                                                        4.5  12              0.07      6  14                  0.10

                (Note 1) Please pay special attention on the depth of cut when using the short edge type.
                (Note 2) When using the G1 breaker (VP15TF), please reduce the feed rate by 20%.

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