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2014-2015 Полный каталог инструмента Mitsubishi (Митсубиси) EN

                                                             для заказа - info@mitsubishitools.ru

Adjustment of machining programmes for DNMX • TNMX types                                                                                                                                            TURNING INSERTS

Basic Process) Adjusting Toward X-axis and Z-axis                                       Adjustment toward Z-axis

Adjusting the differential between a standard insert and Z-axis / X-axis.                                     Standard insert

Adjustment toward X-axis            DNMX,TNMX                                                                                    (Not closed to Corner R)
                                          type
             Standard insert                                                                                                     0.01mm

                                                                                               DNMX,TNMX
                                                                                                     type

Corner radius 0.4,0.8	: 0.04 mm
Corner radius 1.2	 : 0.05 mm

*A) Adjusting a Taper Necessary to maintain a correct taper.                            Geometry of
   Adjust the relief angle toward the normal line.                                      adjusted program

    Note) Adjust the angle toward the normal line in the case where the
            adjustment number is minus ( ' =60°  70°) and is not machined completely.

                                                                                        -'° (  ) Theodveeprtchuot f             The odveeprthcuotf
                                                                                                                               The actual machining
Classification                                                                                                                 geometry                           '° ( + )

Corner radius -25-15 -10                                                  Taper Angle '°

       1.2 0.04 0.03           -5   0 5 10 15 2035 40 45 50 55 6065 70 7585 90
       0.8 0.03 0.02
       0.4 0.02 0.01          0.01  0 0.02 0.03 0.04 0.05 0.04 0.04 0.02 0.01 -0.01 0 0.01 0
                              0.01
                              0.01  0 0.01 0.02 0.03 0.04 0.03 0.03 0.02 0 -0.01 0 0.01 0

                                    0 0.01 0.01 0.02 0.02 0.02 0.01 0.01 0 -0.01 -0.01 0                                                                          0

                                      The number+numbers:adjustment of relief angle, -numbers:adjustment of drive-in angle (mm)

*B) Adjusting a Corner R Necessary to maintain a correct corner radius.
    Adjust the work diameter to the same as the taper to prevent over-cut.

The value of adjustment to workpiece R                       Ex) : In case of machining R 2.0 when using a corner R 1.2 type insert.
= Workpiece R + the adjustment value
                                                                                                                                         Geometry of adjusted
*No adjusting of the corner radius in this case.                                                                                         programme

The corner radius             The adjustment amount on the                                                                                                            R 1.2
of the insert                 workpiece radius.
                                                                                                                                                                    R2.14
                                                                                        R 1.2
Corner Radius 0.4 | Work Radius+0.05(mm)                                                R 1.2                                                                        =2.0+0.14
                                                                                                                                          0.05
Corner Radius 0.8 | Work Radius+0.11(mm)                                                                                                                           Work radius Adjusted conditions
                                                                                                                                                          R 1.16
Corner Radius 1.2 | Work Radius+0.14(mm)                     Workpiece                                               Workpiece                                    The actual machining
                                                             radius 2.0                                              radius 2.0                                   geometry

                                      In correcting corner radius:
                                      It is not necessary to adjust the machining programme, however, machining errors can occur within max.
The Easy-to-correct           Method  ±0.03mm due to correcting by an approximate number.

Corner Radius Correction Input the correction number of each corner radius.

The value of corrected corner radius                         Ex):In the case of machining a corner with a radius R 2.0 when using
= approximation                                                   an insert with a corner radius R 1.2.

*No need to adjust the programme in this case.
The corner radius             The value of corrected
of the insert                 corner radius = approximation

Corner Radius 0.4 | R0.36(mm)

Corner Radius 0.8 | R0.76(mm)

Corner Radius 1.2 | R1.16(mm)                                R2.0                                                    R2.0

Others) The value of correction is same for both DNMX and TNMX. Discriminate them by the size of corner radius.

                                      info@mitsubishitools.ru                           www.mitsubishitools.ru                                                                                      A029
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