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Adjustment of machining programmes for DNMX • TNMX types TURNING INSERTS
Basic Process) Adjusting Toward X-axis and Z-axis Adjustment toward Z-axis
Adjusting the differential between a standard insert and Z-axis / X-axis. Standard insert
Adjustment toward X-axis DNMX,TNMX (Not closed to Corner R)
type
Standard insert 0.01mm
DNMX,TNMX
type
Corner radius 0.4,0.8 : 0.04 mm
Corner radius 1.2 : 0.05 mm
*A) Adjusting a Taper Necessary to maintain a correct taper. Geometry of
Adjust the relief angle toward the normal line. adjusted program
Note) Adjust the angle toward the normal line in the case where the
adjustment number is minus ( ' =60° 70°) and is not machined completely.
-'° ( ) Theodveeprtchuot f The odveeprthcuotf
The actual machining
Classification geometry '° ( + )
Corner radius -25-15 -10 Taper Angle '°
1.2 0.04 0.03 -5 0 5 10 15 2035 40 45 50 55 6065 70 7585 90
0.8 0.03 0.02
0.4 0.02 0.01 0.01 0 0.02 0.03 0.04 0.05 0.04 0.04 0.02 0.01 -0.01 0 0.01 0
0.01
0.01 0 0.01 0.02 0.03 0.04 0.03 0.03 0.02 0 -0.01 0 0.01 0
0 0.01 0.01 0.02 0.02 0.02 0.01 0.01 0 -0.01 -0.01 0 0
The number+numbers:adjustment of relief angle, -numbers:adjustment of drive-in angle (mm)
*B) Adjusting a Corner R Necessary to maintain a correct corner radius.
Adjust the work diameter to the same as the taper to prevent over-cut.
The value of adjustment to workpiece R Ex) : In case of machining R 2.0 when using a corner R 1.2 type insert.
= Workpiece R + the adjustment value
Geometry of adjusted
*No adjusting of the corner radius in this case. programme
The corner radius The adjustment amount on the R 1.2
of the insert workpiece radius.
R2.14
R 1.2
Corner Radius 0.4 | Work Radius+0.05(mm) R 1.2 =2.0+0.14
0.05
Corner Radius 0.8 | Work Radius+0.11(mm) Work radius Adjusted conditions
R 1.16
Corner Radius 1.2 | Work Radius+0.14(mm) Workpiece Workpiece The actual machining
radius 2.0 radius 2.0 geometry
In correcting corner radius:
It is not necessary to adjust the machining programme, however, machining errors can occur within max.
The Easy-to-correct Method ±0.03mm due to correcting by an approximate number.
Corner Radius Correction Input the correction number of each corner radius.
The value of corrected corner radius Ex):In the case of machining a corner with a radius R 2.0 when using
= approximation an insert with a corner radius R 1.2.
*No need to adjust the programme in this case.
The corner radius The value of corrected
of the insert corner radius = approximation
Corner Radius 0.4 | R0.36(mm)
Corner Radius 0.8 | R0.76(mm)
Corner Radius 1.2 | R1.16(mm) R2.0 R2.0
Others) The value of correction is same for both DNMX and TNMX. Discriminate them by the size of corner radius.
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