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2014-2015 Полный каталог инструмента Mitsubishi (Митсубиси) EN

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HONING                                                                                                                                                                                                                 CBN & PCD TURNING INSERTS

NEW HONING TYPES

For CBN BC8020, MBC010 and MBC020 coated grades, MB4020 for sintered alloys, MB710 and MB730 for cast irons,
a wide range of edge honing types are offered to cover a large range of applications and to represent Mitsubishi Materials’
unique cutting tool technology.

Stable Cutting            FS Honing                                           y General cutting

                                                                                 GA honing is the first recommendation.
                                                                                 GS honing if the depth of cut is 0.1mm or less.
                                                                                 GN honing if the crater wear is large.

               FA Honing   GA Honing                                          y Continuous cutting, stable cutting

FN Honing                 GS Honing             TA Honing                        FS honing is the first recommendation.
                                                                                 FA honing to improve the initial machining performance.
        GN Honing                    TS Honing                                   FN honing if the crater wear is large.

                          TN Honing  Unstable Cutting                         y Medium and heavy interrupted cutting,
                                                                                 unstable cutting
1st Recommendation
     (General Cutting)                                                           TA honing is the first recommendation.
                                                                                 TS honing if the depth of cut is 0.1mm or less.
                                                                                 TN honing if the crater wear is large.

HONING

                          NP-CNGA120404 F A W2
                                                                              Main Application                                                                        Edge Honing Type

MAIN            AEDGE HONING                                For General                    S For Very                                                                              N For High
                             TYPE                 Purpose Machining                                      Small Depths of Cut                                                                          Load Machining
                                                (First recommendation)
APPLICATION                                                                                           (Sharp anti-burr type)                                                                  (Crater wear resistant)

F FA Honing                                                                   0.1          FS Honing                                                           0.1             FN Honing           0.05

                                                15°                                             15°                                                                                           15°

For Continuous Machining                                                            R0                                                                                R0.015                               R0.015
                                                                                                                                                               0.13                                0.05
G GAHoning                                                                    0.13         GS Honing                                                                           GN Honing

        For Continuous                                25°                                                          25°                                                                       25°

Light Interrupted Machining                                                         R0.03                                                                              R0.015                              R0.015
                                                                                                                                                               0.13                                0.05
T TA Honing                                                                   0.13         TS Honing                                                                           TN Honing

For Interrupted Machining                              35° R0.03                                      35° R0.015                                                                              35° R0.015

(Note)	First, select the insert edge type from the main application area (F,G,T) then choose a honing type (A,S,N) that compliments the
         machining requirement.

  CUTTING PERFORMANCE                                                                      y For Interrupted Cutting TA HONING
y For Continuous Cutting FS HONING
                                                                                                                       80000
      0.12

                           General
      0.10 Cutting (GA)
Flank Wear (mm)
                                                                                                                                            Number of Impacts0.0860000

0.06                                                                                                                                                           40000

0.04 Continuous                                                                                                                                                20000
                                                                Cutting (FS)

0.02

0.00                       10 20                                                                                                                               0                              1 2345
     0                    Cutting Time (min)                                                                                                                          1 2345                  snr t t
                                                                                                                                                                      snr t t                 t ddhh
                                                                                                                                                                       t ddhh                  General Cutting (GA)
                                                                                                                                                                     Continuous Cutting (TA)

                                                                             

      Workpiece	 : Alloy steel (60HRC)                                                          Workpiece	 : Alloy steel (60HRC)
                        : NP-CNGA120408FS2/GA2 (MBC010)
      Insert	                                                                                   	 External Interrupted Cutting. 8 Grooves
                                                                                                                                                                      : NP-TNGA160408TA3/GA3 (MB8025)
      Cutting Speed	: 150m/min                                                                  Insert	

      Feed	             : 0.1mm/rev                                                             Cutting Speed	: 100m/min

      Depth of Cut	: 0.1mm                                                                     Feed	                                                                 : 0.1mm/rev

      Dry Cutting                                                                               Depth of Cut	: 0.1mm

                                                                                                Wet Cutting

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