2014-2015 Полный каталог инструмента Mitsubishi (Митсубиси) EN
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SOLID END MILLS
y HOW TO USE TOOL NAVI
3 steps to find the correct tool and cutting data.
STEP1 Chose work material, end mill type and cutting length
INDEX
Work material Carbon steel P Square end mills End mill type
Alloy steel Short flute (ap1.5xD)................................................................................. I008 Flute length (ap)
STEP2 Chose end mill Cast iron Medium flute (ap3xD)................................................................................ I008
Long flute (ap5xD)..................................................................................... I010 Recommend
Short flute with neck (ap30xD)................................................................. I010
Corner radius end mills *1
Short / Medium flute (ap3xD).................................................................... I011 *2
Short flute with neck (ap50xD)................................................................. I011
Ball nose end mills *1 Finish
Short / Medium flute (ap3xD).................................................................... I012 *2 Rough
Short flute with neck (ap70xD)................................................................. I013
1st Recommend
HHardened steel Square end mills 2nd Recommend
Short flute (ap1.5xD)................................................................................. I014
Medium flute (ap3xD)................................................................................ I014
Short flute with neck (ap12xD)................................................................. I014
Corner radius end mills
Short / Medium flute (ap3xD).................................................................... I014
Short flute with neck (ap50xD)................................................................. I015
Ball nose end mills
Short / Medium flute (ap3xD).................................................................... I015
Short flute with neck (ap70xD)................................................................. I016
MAustenitic Stainless steel Square end mills
Short flute (ap1.5xD)................................................................................. I017
SOLID END MILLS Medium flute (ap3xD)................................................................................ I017
Long flute (ap5xD)..................................................................................... I019
STi alloy Short flute with neck (ap30xD)................................................................. I019
Corner radius end mills
Ni-base alloy Short / Medium flute (ap3xD).................................................................... I020
Short flute with neck (ap50xD)................................................................. I020
Ball nose end mills
Short / Medium flute (ap3xD).................................................................... I021
Short flute with neck (ap20xD)................................................................. I021
ap Work materials
Square end mills
Short flute (ap1.5xD)................................................................................. I022
Medium flute (ap3xD)................................................................................ I022
Long flute (ap5xD)..................................................................................... I023
Short flute with neck (ap16xD)................................................................. I023
Corner radius end mills
Short / Medium flute (ap3xD).................................................................... I023
Short flute with neck (ap30xD)................................................................. I024
Ball nose end mills
Short / Medium flute (ap3xD).................................................................... I024
Short Dfl6ut2e0 wit1h.5xnDeck (ap50xD)..4............................................................... I0I21432
SOLID END MILLS Product name Coating
Size range
Neck length
Flutes
Finish / Rough
Page
End mills
NCopper alloy
Aluminium alloy
P
Square end mills
Short flute (ap1.5xD)
MSSHV-E MS
MSSHV-WE
43°
45°
1st. Chose GGraphite Square end mills
FRP Long flute (ap5xD)..................................................................................... I025
Short flute with neck (ap10xD)................................................................. I025
MS I131
CornerD6ra2d0 ius1.5exnD d mills 4
43°
45° Short flute with neck (ap30xD)................................................................. I025
MS2ES MS Ball nose end mills
Short / Medium flute (ap3xD).................................................................... I025
30° Short Dfl3ut1e2 wit0h.5n1excDk (ap50xD)..2............................................................... I0I20568
SOLID END MILLS MS2SS MS D0.112 1.5xD 2 I036
30°
D<3 D3
MS3ES MS D312 0.51xD 3 I069
30°
STEP3 Chose size and cutting condition
MS4EC MS D314 0.51xD 4 I071
30°
End mill size MSSHV UWC MS 43° CARBIDE MSSHV MSMHV CARBIDE Cutting conditions
45°
Variable helix end mill, Short cut length, 4 flute, Copper Alloy D112Aluminium Alloy Variable helix end mill, Short cut length, 4 flute, Variable helix end mill, Medium cut length, 4 flute,
Reduced neck, Weldon shank Weldon / Cylindrical shank Weldon / Cylindrical shank
MS4SCCarbon Steel, Alloy Steel, Cast Iron Tool Steel, Pre-Hardened Steel, Hardened Steel MSHardened SteelHardened Steel Austenitic Titanium Alloy, 1.5xD 4 I059
(<30HRC) ( < 45HRC) ( < 55HRC) (>55HRC) Stainless Steel Heat Resistant Alloy
ee u e u RECOMMENDED CUTTING CONDITIONS
30° y Shoulder milling
Type1 SQUARE Carbon steel, Cast iron, Alloy steel, Tool steel, Stainless steel
Alloy steel ( 30HRC) (1100N/mm)
Work Pre-hardened steel
material Cf53, GG25 ( 45HRC)
MSSHDD1 <12 MS Dia. Revolution Feed rate Revolution Feed rate Revolution I051Feed rate
(mm) (min-1) (mm/min) (min-1) (mm/min) (min-1) (mm/min)
0 8000 1060
D1>12 D320BALL 1.5xD 6 9000 4 2240 6000 2240 5300 960
0 8 7000 1680 4800 1680 4000 770
- 0.020 - 0.030 10 5000 1440 4000 1440 3200 760
12 4000 1200 3000 1200 2700 560
D4=6 8 55HRC) Stainless Steel Heat Resistant Alloy 10 4000 2000 530 2200 350
12 3500 910 1500 530 1900 300
eeu e u 16 2500 900 1200 390 1400 280
20 2000 670 350 1100 260
610 < 1D
Type1 Depth of (MAX. 12mm) D
cut D
I008 < 0.5D
D:Dia.
D1 <12 D1>12 1) If the depth of cut is shallow, the revolution and feed rate can be increased.
2) Air blow or oil mist is recommended for good chip evacuation.
0 0 3) The irregular helix flute end mill has a larger effect on controlling vibration when compared to standard end mills. However, if the rigidity of
- 0.020 - 0.030
the machine or the workpiece installation is poor,vibration or abnormal sound can occur. In this case, please reduce the revolution and feed
D4=6 8