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CARBIDE
RECOMMENDED CUTTING CONDITIONS
Carbon steel, Alloy steel, Hardened steel (4055HRC) Copper, Copper alloys
Alloy tool steel, Prehardened steel,
Work material Precipitation hardening stainless steel
R Neck length Revolution Feed rate Depth of cut Revolution Feed rate Depth of cut Revolution Feed rate Depth of cut
(min-1) (mm/min) ap (mm) (min-1) (mm/min) ap (mm) (min-1) (mm/min) ap (mm)
(mm) (mm)
50000 200 0.002 50000 200 0.002 50000 200 0.004
R0.05 0.3 50000 200 0.001 50000 200 0.002 50000 200 0.002 SOLID END MILLS
R0.1 0.5 50000 50000 50000
R0.15 0.5 50000 400 0.003 50000 320 0.003 50000 320 0.006
R0.2 1 40000 400 0.002 40000 320 0.002 40000 320 0.004
R0.25 1.5 40000 300 0.001 40000 240 0.001 40000 240 0.002
2 40000 200 0.001 40000 160 0.001 40000 160 0.002
R0.3 2.5 50000 100 0.001 50000 0.001 50000 0.002
1 50000 50000 80 50000 80
R0.4 1.5 50000 600 0.007 50000 0.007 50000 0.014
2 40000 600 0.005 40000 480 0.005 40000 480 0.01
2.5 40000 600 0.003 40000 480 0.003 40000 480 0.006
3 30000 400 0.003 30000 480 0.003 30000 480 0.006
3.5 30000 300 0.002 30000 320 0.002 30000 320 0.004
4 50000 250 0.002 50000 240 0.002 50000 240 0.004
1 50000 200 0.002 50000 200 0.002 50000 200 0.004
2 50000 50000 160 50000 160
3 40000 1800 0.015 40000 0.015 40000 0.03
4 40000 1300 0.01 40000 1400 0.01 40000 1400 0.02
5 30000 0.005 30000 1000 0.005 30000 1000 0.01
6 50000 900 0.004 50000 0.004 50000 0.008
2 50000 600 0.003 50000 700 0.003 50000 700 0.006
3 45000 400 0.002 45000 480 0.002 45000 480 0.004
4 45000 200 45000 320 45000 320
5 36000 0.02 36000 160 0.02 36000 160 0.04
6 32000 2500 0.015 32000 0.015 32000 0.03
7 32000 1500 0.01 32000 2000 0.01 32000 2000 0.02
8 26000 1200 0.007 26000 1200 0.007 26000 1200 0.014
10 50000 0.006 50000 0.006 50000 0.012
2 50000 900 0.005 50000 950 0.005 50000 950 0.01
3 44000 600 0.003 44000 700 0.003 44000 700 0.006
4 37000 400 0.002 37000 480 0.002 37000 480 0.004
5 37000 300 37000 320 37000 320
6 35000 200 0.03 35000 240 0.03 35000 240 0.06
7 35000 0.03 35000 160 0.03 35000 160 0.06
8 30000 3500 0.02 30000 0.02 30000 0.04
9 30000 3500 0.01 30000 2800 0.01 30000 2800 0.02
10 22000 2500 0.008 22000 2800 0.008 22000 2800 0.016
11 22000 1200 0.008 22000 2000 0.008 22000 2000 0.016
12 50000 1000 0.006 0.006 0.012
2 50000 0.004 50000 950 0.004 50000 950 0.008
3 50000 750 0.003 50000 800 0.003 50000 800 0.006
4 35000 600 0.002 50000 600 0.002 50000 600 0.004
5 35000 500 0.002 35000 480 0.002 35000 480 0.004
6 30000 500 35000 400 35000 400
7 30000 300 0.04 30000 400 0.04 30000 400 0.08
8 30000 200 0.04 30000 240 0.04 30000 240 0.08
10 22000 0.02 30000 160 0.02 30000 160 0.04
12 4400 0.02 22000 0.02 22000 0.04
4000 0.02 3500 0.02 3500 0.04
4000 0.015 3200 0.015 3200 0.03
2400 0.01 3200 0.01 3200 0.02
2400 0.008 1900 0.008 1900 0.016
1500 0.006 1900 0.006 1900 0.012
1500 1200 1200
1200 1200
700
500 560 560
400 400
Depth ofcut <0.1R (R <1)
<0.2R (R > 1)
ap
R:Radius
1) When the radius of the ball nose is less than R0.3, MS plus coating has less electrical conductivity, therefore an external contact type (electrically
transmitted) tool setter may not work. When measuring the tool length, please use an internal contact type (non-electrical type) tool setter or a
laser type tool setter.
2) When the inclination angle of machined surface is high, or when machining at high loads; such as in corners, reduce the revolution and feed rate.
3) The use of oil mist is recommended when machining with a small diameter.
4) The revolution and feed rate can be increased at small depths of cut (ap).
5) Cutting conditions may differ considerably due to the overhang, depth of cut and machine tool condition. Please use the table above as a
reference starting point.
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