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CARBIDE
RECOMMENDED CUTTING CONDITIONS
y Shoulder milling
Carbon steel, Alloy steel, Mild steel, Alloy tool steel, Heat resistant alloys, Pre-hardened steel, Hardened steel
Austenitic stainless steels, Titanium alloys
Work material Cobalt chromium alloy, Copper, Copper alloy
Ck45, 41CrMo4, 36CrNiMo4, X5CrNi189, X5CrNiMo1810, Inconel 718, NAK, X36CrMo17, X40CrMoV51, 55NiCrMoV6, X46Cr13
X2CrNiN1810, X2CrNiMoN1813
Dia. Neck Length Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut
(mm) (mm) (m/min) (min-1) (mm/min) ap (mm) ae (mm) (m/min) (min-1) (mm/min) ap (mm) ae (mm)
0.2 0.6 25 40000 360 0.03 0.01 20 32000 290 0.03 0.01
0.3 0.9 40 40000 480 0.04 0.01 0.04 0.01
0.3 1.5 40 40000 360 0.04 0.01 20 21000 250 0.04 0.01
0.4 1.2 50 40000 800 0.06 0.02 0.06 0.02
0.4 2 50 40000 560 0.06 0.02 20 21000 190 0.06 0.02
0.5 1.5 60 38000 910 0.07 0.02 0.07 0.02
0.5 2.5 60 38000 610 0.07 0.02 20 16000 320 0.07 0.02
0.5 3 60 38000 550 0.07 0.02 0.07 0.02
0.6 3 60 32000 640 0.09 0.03 20 16000 220 0.09 0.03
0.7 3.5 60 27000 650 0.11 0.03 0.11 0.03
0.8 2.4 60 24000 960 0.12 0.04 20 13000 310 0.12 0.04
0.8 3 60 24000 860 0.12 0.04 0.12 0.04
0.8 4 60 24000 670 0.12 0.04 20 13000 210 0.12 0.04
15 60 20000 800 0.15 0.05 0.15 0.05
20 13000 180
20 10500 210
20 9100 200
20 8000 260
20 8000 230
20 8000 190
20 6500 210
ae
Depth of cut ap
y Face milling SOLID END MILLS
Carbon steel, Alloy steel, Mild steel, Alloy tool steel, Heat resistant alloys, Pre-hardened steel, Hardened steel
Austenitic stainless steels, Titanium alloys
Work material Cobalt chromium alloy, Copper, Copper alloy
Ck45, 41CrMo4, 36CrNiMo4, X5CrNi189, X5CrNiMo1810, Inconel 718, NAK, X36CrMo17, X40CrMoV51, 55NiCrMoV6, X46Cr13
X2CrNiN1810, X2CrNiMoN1813
Dia. Neck Length Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut
(mm) (mm) (m/min) (min-1) (mm/min) ap (mm) ae (mm) (m/min) (min-1) (mm/min) ap (mm) ae (mm)
0.2 0.6 25 40000 360 0.01 <0.2 20 32000 290 0.015 <0.1
0.3 0.9 40 40000 480 0.02 <0.3
0.3 1.5 40 40000 360 0.02 <0.3 20 21000 250 0.025 <0.1
0.4 1.2 50 40000 800 0.03 <0.4
0.4 2 50 40000 560 0.02 <0.4 20 21000 190 0.02 <0.1
0.5 1.5 60 38000 910 0.04 <0.5
0.5 2.5 60 38000 610 0.03 <0.5 20 16000 320 0.03 <0.2
0.5 3 60 38000 550 0.03 <0.5
0.6 3 60 32000 640 0.03 <0.6 20 16000 220 0.02 <0.2
0.7 3.5 60 27000 640 0.03 <0.7
0.8 2.4 60 24000 960 0.06 <0.8 20 13000 310 0.04 <0.2
0.8 3 60 24000 840 0.05 <0.8
0.8 4 60 24000 670 0.04 <0.8 20 13000 210 0.03 <0.2
15 60 20000 800 0.05 <1
20 13000 180 0.03 <0.2
20 10500 210 0.035 <0.3
20 9100 190 0.035 <0.3
20 8000 260 0.06 <0.4
20 8000 230 0.05 <0.4
20 8000 190 0.04 <0.4
20 6500 210 0.05 <0.5
Depth of cut ae
ap
1) VQ coating has less electrical conductivity; therefore an external contact type (electrically transmitted) tool setter may not work.
When measuring the tool length, please use an internal contact type (non-electrical type) tool setter or a laser type tool setter.
2) Effective cutting of stainless steel, titanium alloys and heat-resistant alloys etc. can be achieved with the use of emulsion coolant.
3) Chattering can still occur if the machine rigidity and clamping method are insufficient.
In these cases the feed and speed should be reduced proportionately.
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